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Solder Alloy 301 vs. A242.0 Aluminum

Solder alloy 301 belongs to the otherwise unclassified metals classification, while A242.0 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 301 and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 23
75
Elastic (Young's, Tensile) Modulus, GPa 40
73
Elongation at Break, % 51
1.6
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 15
27
Tensile Strength: Ultimate (UTS), MPa 55
220

Thermal Properties

Latent Heat of Fusion, J/g 55
390
Melting Completion (Liquidus), °C 140
680
Melting Onset (Solidus), °C 140
550
Specific Heat Capacity, J/kg-K 160
870
Thermal Conductivity, W/m-K 19
140
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
37
Electrical Conductivity: Equal Weight (Specific), % IACS 4.9
110

Otherwise Unclassified Properties

Density, g/cm3 8.7
3.1
Embodied Carbon, kg CO2/kg material 13
8.3
Embodied Energy, MJ/kg 210
150

Common Calculations

Stiffness to Weight: Axial, points 2.5
13
Stiffness to Weight: Bending, points 13
45
Strength to Weight: Axial, points 1.8
20
Strength to Weight: Bending, points 3.7
26
Thermal Diffusivity, mm2/s 13
52
Thermal Shock Resistance, points 7.2
9.3

Alloy Composition


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Aluminum (Al), % 0 to 0.0010
89.3 to 93.1
Antimony (Sb), % 0 to 0.1
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 56.5 to 59
0
Cadmium (Cd), % 0 to 0.0020
0
Chromium (Cr), % 0
0.15 to 0.25
Copper (Cu), % 0 to 0.050
3.7 to 4.5
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.8
Lead (Pb), % 0 to 0.070
0
Magnesium (Mg), % 0
1.2 to 1.7
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 0 to 0.010
1.8 to 2.3
Silicon (Si), % 0
0 to 0.6
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 41 to 43
0
Titanium (Ti), % 0
0.070 to 0.2
Zinc (Zn), % 0 to 0.0010
0 to 0.1
Residuals, % 0
0 to 0.15