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Solder Alloy 402 vs. B535.0 Aluminum

Solder alloy 402 belongs to the otherwise unclassified metals classification, while B535.0 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 402 and the bottom bar is B535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 52
66
Elongation at Break, % 20
10
Poisson's Ratio 0.36
0.33
Shear Modulus, GPa 19
25
Tensile Strength: Ultimate (UTS), MPa 57
260

Thermal Properties

Latent Heat of Fusion, J/g 64
390
Melting Completion (Liquidus), °C 310
630
Melting Onset (Solidus), °C 230
550
Specific Heat Capacity, J/kg-K 230
910
Thermal Conductivity, W/m-K 61
96
Thermal Expansion, µm/m-K 22
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 15
24
Electrical Conductivity: Equal Weight (Specific), % IACS 18
82

Otherwise Unclassified Properties

Density, g/cm3 7.3
2.6
Embodied Carbon, kg CO2/kg material 15
9.4
Embodied Energy, MJ/kg 250
160
Embodied Water, L/kg 1180
1180

Common Calculations

Stiffness to Weight: Axial, points 3.9
14
Stiffness to Weight: Bending, points 17
51
Strength to Weight: Axial, points 2.2
28
Strength to Weight: Bending, points 4.5
35
Thermal Diffusivity, mm2/s 37
40
Thermal Shock Resistance, points 3.6
11

Alloy Composition

Aluminum (Al), % 0 to 0.0010
91.7 to 93.4
Antimony (Sb), % 0 to 0.1
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.1
0
Cadmium (Cd), % 0 to 0.0020
0
Copper (Cu), % 2.5 to 3.5
0 to 0.1
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.15
Lead (Pb), % 0 to 0.070
0
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0
0 to 0.050
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.15
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 95.9 to 97.5
0
Titanium (Ti), % 0
0.1 to 0.25
Zinc (Zn), % 0 to 0.0010
0
Residuals, % 0
0 to 0.15