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Solder Alloy 402 vs. SAE-AISI 9254 Steel

Solder alloy 402 belongs to the otherwise unclassified metals classification, while SAE-AISI 9254 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown.

For each property being compared, the top bar is solder alloy 402 and the bottom bar is SAE-AISI 9254 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 52
190
Elongation at Break, % 20
20
Poisson's Ratio 0.36
0.29
Shear Modulus, GPa 19
72
Tensile Strength: Ultimate (UTS), MPa 57
660

Thermal Properties

Latent Heat of Fusion, J/g 64
270
Melting Completion (Liquidus), °C 310
1440
Melting Onset (Solidus), °C 230
1400
Specific Heat Capacity, J/kg-K 230
480
Thermal Conductivity, W/m-K 61
46
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 15
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 18
8.6

Otherwise Unclassified Properties

Density, g/cm3 7.3
7.7
Embodied Carbon, kg CO2/kg material 15
1.5
Embodied Energy, MJ/kg 250
20
Embodied Water, L/kg 1180
49

Common Calculations

Stiffness to Weight: Axial, points 3.9
13
Stiffness to Weight: Bending, points 17
25
Strength to Weight: Axial, points 2.2
24
Strength to Weight: Bending, points 4.5
22
Thermal Diffusivity, mm2/s 37
12
Thermal Shock Resistance, points 3.6
20

Alloy Composition

Aluminum (Al), % 0 to 0.0010
0
Antimony (Sb), % 0 to 0.1
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.1
0
Cadmium (Cd), % 0 to 0.0020
0
Carbon (C), % 0
0.51 to 0.59
Chromium (Cr), % 0
0.6 to 0.8
Copper (Cu), % 2.5 to 3.5
0
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
96.1 to 97.1
Lead (Pb), % 0 to 0.070
0
Manganese (Mn), % 0
0.6 to 0.8
Nickel (Ni), % 0 to 0.010
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0
1.2 to 1.6
Silver (Ag), % 0 to 0.1
0
Sulfur (S), % 0
0 to 0.040
Tin (Sn), % 95.9 to 97.5
0
Zinc (Zn), % 0 to 0.0010
0