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Solder Alloy 502 vs. EN AC-45500 Aluminum

Solder alloy 502 belongs to the otherwise unclassified metals classification, while EN AC-45500 aluminum belongs to the aluminum alloys. There are 22 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 502 and the bottom bar is EN AC-45500 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 53
70
Elongation at Break, % 34
2.8
Poisson's Ratio 0.36
0.33
Shear Modulus, GPa 19
26
Tensile Strength: Ultimate (UTS), MPa 58
320

Thermal Properties

Latent Heat of Fusion, J/g 66
500
Melting Completion (Liquidus), °C 350
610
Melting Onset (Solidus), °C 220
600
Specific Heat Capacity, J/kg-K 230
900
Thermal Conductivity, W/m-K 47
150
Thermal Expansion, µm/m-K 22
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
33
Electrical Conductivity: Equal Weight (Specific), % IACS 15
110

Otherwise Unclassified Properties

Density, g/cm3 7.4
2.6
Embodied Carbon, kg CO2/kg material 15
8.0
Embodied Energy, MJ/kg 260
150

Common Calculations

Stiffness to Weight: Axial, points 4.0
15
Stiffness to Weight: Bending, points 17
53
Strength to Weight: Axial, points 2.2
34
Strength to Weight: Bending, points 4.5
40
Thermal Diffusivity, mm2/s 28
65
Thermal Shock Resistance, points 3.6
15

Alloy Composition


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Aluminum (Al), % 0 to 0.0010
90.6 to 93.1
Antimony (Sb), % 0 to 0.1
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.080
0
Cadmium (Cd), % 0 to 0.0020
0
Copper (Cu), % 3.5 to 4.5
0.2 to 0.7
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.25
Lead (Pb), % 0 to 0.070
0
Magnesium (Mg), % 0
0.2 to 0.45
Manganese (Mn), % 0
0 to 0.15
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
6.5 to 7.5
Silver (Ag), % 0.8 to 1.2
0
Tin (Sn), % 93.8 to 95.7
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.0010
0 to 0.070
Residuals, % 0
0 to 0.1