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ISO-WD32250 Magnesium vs. 5254 Aluminum

ISO-WD32250 magnesium belongs to the magnesium alloys classification, while 5254 aluminum belongs to the aluminum alloys.

For each property being compared, the top bar is ISO-WD32250 magnesium and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 45
68
Elongation at Break, % 4.5 to 8.6
3.4 to 22
Fatigue Strength, MPa 170 to 210
110 to 160
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 17
26
Shear Strength, MPa 180 to 190
150 to 200
Tensile Strength: Ultimate (UTS), MPa 310 to 330
240 to 350
Tensile Strength: Yield (Proof), MPa 240 to 290
100 to 270

Thermal Properties

Latent Heat of Fusion, J/g 340
400
Maximum Temperature: Mechanical, °C 120
190
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 550
590
Specific Heat Capacity, J/kg-K 980
900
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 26
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
32
Electrical Conductivity: Equal Weight (Specific), % IACS 130
110

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 1.8
2.7
Embodied Carbon, kg CO2/kg material 24
8.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 950
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 26
11 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 630 to 930
73 to 550
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 67
51
Strength to Weight: Axial, points 49 to 51
25 to 37
Strength to Weight: Bending, points 58 to 60
32 to 41
Thermal Diffusivity, mm2/s 72
52
Thermal Shock Resistance, points 19 to 20
10 to 16

Alloy Composition


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Aluminum (Al), % 0
94.4 to 96.8
Chromium (Cr), % 0
0.15 to 0.35
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 0
0 to 0.45
Magnesium (Mg), % 94.9 to 97.1
3.1 to 3.9
Manganese (Mn), % 0
0 to 0.010
Silicon (Si), % 0
0 to 0.45
Titanium (Ti), % 0
0 to 0.050
Zinc (Zn), % 2.5 to 4.0
0 to 0.2
Zirconium (Zr), % 0.45 to 0.8
0
Residuals, % 0 to 0.3
0 to 0.15