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Monel K-500 vs. 1235 Aluminum

Monel K-500 belongs to the nickel alloys classification, while 1235 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel K-500 and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
69
Elongation at Break, % 25 to 36
28 to 34
Fatigue Strength, MPa 260 to 560
23 to 58
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 61
26
Shear Strength, MPa 430 to 700
52 to 56
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
80 to 84
Tensile Strength: Yield (Proof), MPa 310 to 880
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 900
170
Melting Completion (Liquidus), °C 1350
640
Melting Onset (Solidus), °C 1320
640
Specific Heat Capacity, J/kg-K 440
900
Thermal Conductivity, W/m-K 18
230
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
60
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
200

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.3
Embodied Energy, MJ/kg 120
160
Embodied Water, L/kg 280
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
3.8 to 24
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
50
Strength to Weight: Axial, points 21 to 35
8.2 to 8.6
Strength to Weight: Bending, points 19 to 27
15 to 16
Thermal Diffusivity, mm2/s 4.8
93
Thermal Shock Resistance, points 21 to 36
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 2.3 to 3.2
99.35 to 100
Carbon (C), % 0 to 0.18
0
Copper (Cu), % 27 to 33
0 to 0.050
Iron (Fe), % 0 to 2.0
0 to 0.65
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 1.5
0 to 0.050
Nickel (Ni), % 63 to 70.4
0
Silicon (Si), % 0 to 0.5
0 to 0.65
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.35 to 0.85
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.1