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Monel K-500 vs. 4145 Aluminum

Monel K-500 belongs to the nickel alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel K-500 and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
73
Elongation at Break, % 25 to 36
2.2
Fatigue Strength, MPa 260 to 560
48
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 61
28
Shear Strength, MPa 430 to 700
69
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
120
Tensile Strength: Yield (Proof), MPa 310 to 880
68

Thermal Properties

Latent Heat of Fusion, J/g 270
540
Maximum Temperature: Mechanical, °C 900
160
Melting Completion (Liquidus), °C 1350
590
Melting Onset (Solidus), °C 1320
520
Specific Heat Capacity, J/kg-K 440
880
Thermal Conductivity, W/m-K 18
100
Thermal Expansion, µm/m-K 14
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
26
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
84

Otherwise Unclassified Properties

Base Metal Price, % relative 50
10
Density, g/cm3 8.7
2.8
Embodied Carbon, kg CO2/kg material 8.1
7.6
Embodied Energy, MJ/kg 120
140
Embodied Water, L/kg 280
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
31
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
50
Strength to Weight: Axial, points 21 to 35
12
Strength to Weight: Bending, points 19 to 27
19
Thermal Diffusivity, mm2/s 4.8
42
Thermal Shock Resistance, points 21 to 36
5.5

Alloy Composition


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Aluminum (Al), % 2.3 to 3.2
83 to 87.4
Carbon (C), % 0 to 0.18
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 27 to 33
3.3 to 4.7
Iron (Fe), % 0 to 2.0
0 to 0.8
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0 to 1.5
0 to 0.15
Nickel (Ni), % 63 to 70.4
0
Silicon (Si), % 0 to 0.5
9.3 to 10.7
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.35 to 0.85
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15