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Monel K-500 vs. 5026 Aluminum

Monel K-500 belongs to the nickel alloys classification, while 5026 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel K-500 and the bottom bar is 5026 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
70
Elongation at Break, % 25 to 36
5.1 to 11
Fatigue Strength, MPa 260 to 560
94 to 140
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 61
26
Shear Strength, MPa 430 to 700
150 to 180
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
260 to 320
Tensile Strength: Yield (Proof), MPa 310 to 880
120 to 250

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 900
210
Melting Completion (Liquidus), °C 1350
650
Melting Onset (Solidus), °C 1320
510
Specific Heat Capacity, J/kg-K 440
890
Thermal Conductivity, W/m-K 18
130
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
31
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
99

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.7
2.8
Embodied Carbon, kg CO2/kg material 8.1
8.9
Embodied Energy, MJ/kg 120
150
Embodied Water, L/kg 280
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
15 to 29
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
100 to 440
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
49
Strength to Weight: Axial, points 21 to 35
26 to 32
Strength to Weight: Bending, points 19 to 27
33 to 37
Thermal Diffusivity, mm2/s 4.8
52
Thermal Shock Resistance, points 21 to 36
11 to 14

Alloy Composition


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Aluminum (Al), % 2.3 to 3.2
88.2 to 94.7
Carbon (C), % 0 to 0.18
0
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 27 to 33
0.1 to 0.8
Iron (Fe), % 0 to 2.0
0.2 to 1.0
Magnesium (Mg), % 0
3.9 to 4.9
Manganese (Mn), % 0 to 1.5
0.6 to 1.8
Nickel (Ni), % 63 to 70.4
0
Silicon (Si), % 0 to 0.5
0.55 to 1.4
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.35 to 0.85
0 to 0.2
Zinc (Zn), % 0
0 to 1.0
Zirconium (Zr), % 0
0 to 0.3
Residuals, % 0
0 to 0.15

Comparable Variants