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Monel K-500 vs. 5456 Aluminum

Monel K-500 belongs to the nickel alloys classification, while 5456 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel K-500 and the bottom bar is 5456 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
68
Elongation at Break, % 25 to 36
11 to 18
Fatigue Strength, MPa 260 to 560
130 to 210
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 61
26
Shear Strength, MPa 430 to 700
190 to 210
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
320 to 340
Tensile Strength: Yield (Proof), MPa 310 to 880
150 to 250

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 900
190
Melting Completion (Liquidus), °C 1350
640
Melting Onset (Solidus), °C 1320
570
Specific Heat Capacity, J/kg-K 440
900
Thermal Conductivity, W/m-K 18
120
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
29
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
97

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
9.0
Embodied Energy, MJ/kg 120
150
Embodied Water, L/kg 280
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
33 to 46
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
170 to 470
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
50
Strength to Weight: Axial, points 21 to 35
33 to 35
Strength to Weight: Bending, points 19 to 27
38 to 40
Thermal Diffusivity, mm2/s 4.8
48
Thermal Shock Resistance, points 21 to 36
14 to 15

Alloy Composition


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Aluminum (Al), % 2.3 to 3.2
92 to 94.8
Carbon (C), % 0 to 0.18
0
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 27 to 33
0 to 0.1
Iron (Fe), % 0 to 2.0
0 to 0.4
Magnesium (Mg), % 0
4.7 to 5.5
Manganese (Mn), % 0 to 1.5
0.5 to 1.0
Nickel (Ni), % 63 to 70.4
0
Silicon (Si), % 0 to 0.5
0 to 0.25
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.35 to 0.85
0 to 0.2
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants