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Monel K-500 vs. A535.0 Aluminum

Monel K-500 belongs to the nickel alloys classification, while A535.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel K-500 and the bottom bar is A535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
67
Elongation at Break, % 25 to 36
9.0
Fatigue Strength, MPa 260 to 560
95
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 61
25
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
250
Tensile Strength: Yield (Proof), MPa 310 to 880
120

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 900
170
Melting Completion (Liquidus), °C 1350
620
Melting Onset (Solidus), °C 1320
550
Specific Heat Capacity, J/kg-K 440
910
Thermal Conductivity, W/m-K 18
100
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
23
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
79

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.7
2.6
Embodied Carbon, kg CO2/kg material 8.1
9.3
Embodied Energy, MJ/kg 120
160
Embodied Water, L/kg 280
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
19
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
120
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
51
Strength to Weight: Axial, points 21 to 35
26
Strength to Weight: Bending, points 19 to 27
33
Thermal Diffusivity, mm2/s 4.8
42
Thermal Shock Resistance, points 21 to 36
11

Alloy Composition


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Aluminum (Al), % 2.3 to 3.2
91.4 to 93.4
Carbon (C), % 0 to 0.18
0
Copper (Cu), % 27 to 33
0 to 0.1
Iron (Fe), % 0 to 2.0
0 to 0.2
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0 to 1.5
0.1 to 0.25
Nickel (Ni), % 63 to 70.4
0
Silicon (Si), % 0 to 0.5
0 to 0.2
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.35 to 0.85
0 to 0.25
Residuals, % 0
0 to 0.15