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Monel K-500 vs. AWS E209

Monel K-500 belongs to the nickel alloys classification, while AWS E209 belongs to the iron alloys. There are 20 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown.

For each property being compared, the top bar is Monel K-500 and the bottom bar is AWS E209.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
200
Elongation at Break, % 25 to 36
17
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 61
79
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
770

Thermal Properties

Latent Heat of Fusion, J/g 270
300
Melting Completion (Liquidus), °C 1350
1420
Melting Onset (Solidus), °C 1320
1370
Specific Heat Capacity, J/kg-K 440
480
Thermal Expansion, µm/m-K 14
14

Otherwise Unclassified Properties

Base Metal Price, % relative 50
21
Density, g/cm3 8.7
7.8
Embodied Carbon, kg CO2/kg material 8.1
4.4
Embodied Energy, MJ/kg 120
63
Embodied Water, L/kg 280
180

Common Calculations

Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
25
Strength to Weight: Axial, points 21 to 35
28
Strength to Weight: Bending, points 19 to 27
24
Thermal Shock Resistance, points 21 to 36
19

Alloy Composition

Aluminum (Al), % 2.3 to 3.2
0
Carbon (C), % 0 to 0.18
0 to 0.060
Chromium (Cr), % 0
20.5 to 24
Copper (Cu), % 27 to 33
0 to 0.75
Iron (Fe), % 0 to 2.0
51.5 to 64.3
Manganese (Mn), % 0 to 1.5
4.0 to 7.0
Molybdenum (Mo), % 0
1.5 to 3.0
Nickel (Ni), % 63 to 70.4
9.5 to 12
Nitrogen (N), % 0
0.1 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0 to 1.0
Sulfur (S), % 0 to 0.010
0 to 0.030
Titanium (Ti), % 0.35 to 0.85
0
Vanadium (V), % 0
0.1 to 0.3