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Monel K-500 vs. AWS ER80S-Ni3

Monel K-500 belongs to the nickel alloys classification, while AWS ER80S-Ni3 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is Monel K-500 and the bottom bar is AWS ER80S-Ni3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
190
Elongation at Break, % 25 to 36
27
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 61
72
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
630
Tensile Strength: Yield (Proof), MPa 310 to 880
530

Thermal Properties

Latent Heat of Fusion, J/g 270
260
Melting Completion (Liquidus), °C 1350
1450
Melting Onset (Solidus), °C 1320
1410
Specific Heat Capacity, J/kg-K 440
470
Thermal Conductivity, W/m-K 18
51
Thermal Expansion, µm/m-K 14
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 50
4.0
Density, g/cm3 8.7
7.8
Embodied Carbon, kg CO2/kg material 8.1
1.7
Embodied Energy, MJ/kg 120
23
Embodied Water, L/kg 280
52

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
160
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
740
Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
24
Strength to Weight: Axial, points 21 to 35
22
Strength to Weight: Bending, points 19 to 27
21
Thermal Diffusivity, mm2/s 4.8
14
Thermal Shock Resistance, points 21 to 36
19

Alloy Composition


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Aluminum (Al), % 2.3 to 3.2
0
Carbon (C), % 0 to 0.18
0 to 0.12
Copper (Cu), % 27 to 33
0 to 0.35
Iron (Fe), % 0 to 2.0
93.2 to 96.6
Manganese (Mn), % 0 to 1.5
0 to 1.3
Nickel (Ni), % 63 to 70.4
3.0 to 3.8
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.5
0.4 to 0.8
Sulfur (S), % 0 to 0.010
0 to 0.025
Titanium (Ti), % 0.35 to 0.85
0
Residuals, % 0
0 to 0.5