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Monel K-500 vs. EN AC-46400 Aluminum

Monel K-500 belongs to the nickel alloys classification, while EN AC-46400 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel K-500 and the bottom bar is EN AC-46400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
72
Elongation at Break, % 25 to 36
1.1 to 1.7
Fatigue Strength, MPa 260 to 560
75 to 85
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 61
27
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
170 to 310
Tensile Strength: Yield (Proof), MPa 310 to 880
110 to 270

Thermal Properties

Latent Heat of Fusion, J/g 270
520
Maximum Temperature: Mechanical, °C 900
170
Melting Completion (Liquidus), °C 1350
610
Melting Onset (Solidus), °C 1320
570
Specific Heat Capacity, J/kg-K 440
890
Thermal Conductivity, W/m-K 18
130
Thermal Expansion, µm/m-K 14
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
33
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
110

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
7.8
Embodied Energy, MJ/kg 120
150
Embodied Water, L/kg 280
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
1.7 to 4.9
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
82 to 500
Stiffness to Weight: Axial, points 10
15
Stiffness to Weight: Bending, points 21
52
Strength to Weight: Axial, points 21 to 35
18 to 32
Strength to Weight: Bending, points 19 to 27
26 to 38
Thermal Diffusivity, mm2/s 4.8
55
Thermal Shock Resistance, points 21 to 36
7.8 to 14

Alloy Composition


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Aluminum (Al), % 2.3 to 3.2
85.4 to 90.5
Carbon (C), % 0 to 0.18
0
Copper (Cu), % 27 to 33
0.8 to 1.3
Iron (Fe), % 0 to 2.0
0 to 0.8
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0.25 to 0.65
Manganese (Mn), % 0 to 1.5
0.15 to 0.55
Nickel (Ni), % 63 to 70.4
0 to 0.2
Silicon (Si), % 0 to 0.5
8.3 to 9.7
Sulfur (S), % 0 to 0.010
0
Tin (Sn), % 0
0 to 0.1
Titanium (Ti), % 0.35 to 0.85
0 to 0.2
Zinc (Zn), % 0
0 to 0.8
Residuals, % 0
0 to 0.25