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Monel K-500 vs. S35045 Stainless Steel

Monel K-500 belongs to the nickel alloys classification, while S35045 stainless steel belongs to the iron alloys. They have a modest 38% of their average alloy composition in common, which, by itself, doesn't mean much. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is Monel K-500 and the bottom bar is S35045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
200
Elongation at Break, % 25 to 36
39
Fatigue Strength, MPa 260 to 560
170
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 61
78
Shear Strength, MPa 430 to 700
370
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
540
Tensile Strength: Yield (Proof), MPa 310 to 880
190

Thermal Properties

Latent Heat of Fusion, J/g 270
310
Maximum Temperature: Mechanical, °C 900
1100
Melting Completion (Liquidus), °C 1350
1390
Melting Onset (Solidus), °C 1320
1340
Specific Heat Capacity, J/kg-K 440
480
Thermal Conductivity, W/m-K 18
12
Thermal Expansion, µm/m-K 14
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
2.0

Otherwise Unclassified Properties

Base Metal Price, % relative 50
34
Density, g/cm3 8.7
8.0
Embodied Carbon, kg CO2/kg material 8.1
5.8
Embodied Energy, MJ/kg 120
83
Embodied Water, L/kg 280
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
170
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
94
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
24
Strength to Weight: Axial, points 21 to 35
19
Strength to Weight: Bending, points 19 to 27
19
Thermal Diffusivity, mm2/s 4.8
3.2
Thermal Shock Resistance, points 21 to 36
12

Alloy Composition

Aluminum (Al), % 2.3 to 3.2
0.15 to 0.6
Carbon (C), % 0 to 0.18
0.060 to 0.1
Chromium (Cr), % 0
25 to 29
Copper (Cu), % 27 to 33
0 to 0.75
Iron (Fe), % 0 to 2.0
29.4 to 42.6
Manganese (Mn), % 0 to 1.5
0 to 1.5
Nickel (Ni), % 63 to 70.4
32 to 37
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.5
0 to 1.0
Sulfur (S), % 0 to 0.010
0 to 0.015
Titanium (Ti), % 0.35 to 0.85
0.15 to 0.6