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Monel R-405 vs. 238.0 Aluminum

Monel R-405 belongs to the nickel alloys classification, while 238.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel R-405 and the bottom bar is 238.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
76
Elongation at Break, % 9.1 to 39
1.5
Fatigue Strength, MPa 210 to 250
110
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
28
Tensile Strength: Ultimate (UTS), MPa 540 to 630
210
Tensile Strength: Yield (Proof), MPa 190 to 350
170

Thermal Properties

Latent Heat of Fusion, J/g 270
430
Maximum Temperature: Mechanical, °C 900
170
Melting Completion (Liquidus), °C 1350
600
Melting Onset (Solidus), °C 1300
510
Specific Heat Capacity, J/kg-K 430
840
Thermal Conductivity, W/m-K 23
100
Thermal Expansion, µm/m-K 14
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.4
25
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
67

Otherwise Unclassified Properties

Base Metal Price, % relative 50
12
Density, g/cm3 8.9
3.4
Embodied Carbon, kg CO2/kg material 7.9
7.4
Embodied Energy, MJ/kg 110
140
Embodied Water, L/kg 250
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 49 to 170
2.9
Resilience: Unit (Modulus of Resilience), kJ/m3 120 to 370
180
Stiffness to Weight: Axial, points 10
12
Stiffness to Weight: Bending, points 21
42
Strength to Weight: Axial, points 17 to 20
17
Strength to Weight: Bending, points 17 to 18
23
Thermal Diffusivity, mm2/s 5.9
37
Thermal Shock Resistance, points 17 to 20
9.1

Alloy Composition

Aluminum (Al), % 0
81.9 to 84.9
Carbon (C), % 0 to 0.3
0
Copper (Cu), % 28 to 34
9.5 to 10.5
Iron (Fe), % 0 to 2.5
1.0 to 1.5
Magnesium (Mg), % 0
0 to 0.25
Manganese (Mn), % 0 to 2.0
0
Nickel (Ni), % 63 to 72
0
Silicon (Si), % 0 to 0.5
3.6 to 4.4
Sulfur (S), % 0.025 to 0.060
0
Zinc (Zn), % 0
1.0 to 1.5