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Monel R-405 vs. 359.0 Aluminum

Monel R-405 belongs to the nickel alloys classification, while 359.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel R-405 and the bottom bar is 359.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
71
Elongation at Break, % 9.1 to 39
3.8 to 4.9
Fatigue Strength, MPa 210 to 250
100
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
27
Shear Strength, MPa 350 to 370
220 to 230
Tensile Strength: Ultimate (UTS), MPa 540 to 630
340 to 350
Tensile Strength: Yield (Proof), MPa 190 to 350
250 to 280

Thermal Properties

Latent Heat of Fusion, J/g 270
530
Maximum Temperature: Mechanical, °C 900
170
Melting Completion (Liquidus), °C 1350
600
Melting Onset (Solidus), °C 1300
570
Specific Heat Capacity, J/kg-K 430
910
Thermal Conductivity, W/m-K 23
140
Thermal Expansion, µm/m-K 14
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.4
35
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
120

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.9
2.6
Embodied Carbon, kg CO2/kg material 7.9
8.0
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1090

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 49 to 170
12 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 120 to 370
450 to 540
Stiffness to Weight: Axial, points 10
15
Stiffness to Weight: Bending, points 21
54
Strength to Weight: Axial, points 17 to 20
37 to 38
Strength to Weight: Bending, points 17 to 18
42 to 43
Thermal Diffusivity, mm2/s 5.9
59
Thermal Shock Resistance, points 17 to 20
16 to 17

Alloy Composition


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Aluminum (Al), % 0
88.9 to 91
Carbon (C), % 0 to 0.3
0
Copper (Cu), % 28 to 34
0 to 0.2
Iron (Fe), % 0 to 2.5
0 to 0.2
Magnesium (Mg), % 0
0.5 to 0.7
Manganese (Mn), % 0 to 2.0
0 to 0.1
Nickel (Ni), % 63 to 72
0
Silicon (Si), % 0 to 0.5
8.5 to 9.5
Sulfur (S), % 0.025 to 0.060
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15