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Monel R-405 vs. 7021 Aluminum

Monel R-405 belongs to the nickel alloys classification, while 7021 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel R-405 and the bottom bar is 7021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
69
Elongation at Break, % 9.1 to 39
9.4
Fatigue Strength, MPa 210 to 250
150
Poisson's Ratio 0.32
0.32
Shear Modulus, GPa 62
26
Shear Strength, MPa 350 to 370
270
Tensile Strength: Ultimate (UTS), MPa 540 to 630
460
Tensile Strength: Yield (Proof), MPa 190 to 350
390

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 900
200
Melting Completion (Liquidus), °C 1350
630
Melting Onset (Solidus), °C 1300
510
Specific Heat Capacity, J/kg-K 430
870
Thermal Conductivity, W/m-K 23
150
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.4
38
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
120

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.9
2.9
Embodied Carbon, kg CO2/kg material 7.9
8.3
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 49 to 170
41
Resilience: Unit (Modulus of Resilience), kJ/m3 120 to 370
1110
Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
47
Strength to Weight: Axial, points 17 to 20
44
Strength to Weight: Bending, points 17 to 18
45
Thermal Diffusivity, mm2/s 5.9
59
Thermal Shock Resistance, points 17 to 20
20

Alloy Composition


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Aluminum (Al), % 0
90.7 to 93.7
Carbon (C), % 0 to 0.3
0
Chromium (Cr), % 0
0 to 0.050
Copper (Cu), % 28 to 34
0 to 0.25
Iron (Fe), % 0 to 2.5
0 to 0.4
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0 to 2.0
0 to 0.1
Nickel (Ni), % 63 to 72
0
Silicon (Si), % 0 to 0.5
0 to 0.25
Sulfur (S), % 0.025 to 0.060
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
5.0 to 6.0
Zirconium (Zr), % 0
0.080 to 0.18
Residuals, % 0
0 to 0.15