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Monel R-405 vs. 772.0 Aluminum

Monel R-405 belongs to the nickel alloys classification, while 772.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel R-405 and the bottom bar is 772.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
69
Elongation at Break, % 9.1 to 39
6.3 to 8.4
Fatigue Strength, MPa 210 to 250
94 to 160
Poisson's Ratio 0.32
0.32
Shear Modulus, GPa 62
26
Tensile Strength: Ultimate (UTS), MPa 540 to 630
260 to 320
Tensile Strength: Yield (Proof), MPa 190 to 350
220 to 250

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 900
180
Melting Completion (Liquidus), °C 1350
630
Melting Onset (Solidus), °C 1300
580
Specific Heat Capacity, J/kg-K 430
870
Thermal Conductivity, W/m-K 23
150
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.4
35
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
110

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.9
3.0
Embodied Carbon, kg CO2/kg material 7.9
8.0
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 49 to 170
16 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 120 to 370
350 to 430
Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
46
Strength to Weight: Axial, points 17 to 20
25 to 31
Strength to Weight: Bending, points 17 to 18
31 to 36
Thermal Diffusivity, mm2/s 5.9
58
Thermal Shock Resistance, points 17 to 20
11 to 14

Alloy Composition


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Aluminum (Al), % 0
91.2 to 93.2
Carbon (C), % 0 to 0.3
0
Chromium (Cr), % 0
0.060 to 0.2
Copper (Cu), % 28 to 34
0 to 0.1
Iron (Fe), % 0 to 2.5
0 to 0.15
Magnesium (Mg), % 0
0.6 to 0.8
Manganese (Mn), % 0 to 2.0
0 to 0.1
Nickel (Ni), % 63 to 72
0
Silicon (Si), % 0 to 0.5
0 to 0.15
Sulfur (S), % 0.025 to 0.060
0
Titanium (Ti), % 0
0.1 to 0.2
Zinc (Zn), % 0
6.0 to 7.0
Residuals, % 0
0 to 0.15