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Monel R-405 vs. A242.0 Aluminum

Monel R-405 belongs to the nickel alloys classification, while A242.0 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel R-405 and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
73
Elongation at Break, % 9.1 to 39
1.6
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
27
Tensile Strength: Ultimate (UTS), MPa 540 to 630
220

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 900
210
Melting Completion (Liquidus), °C 1350
680
Melting Onset (Solidus), °C 1300
550
Specific Heat Capacity, J/kg-K 430
870
Thermal Conductivity, W/m-K 23
140
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.4
37
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
110

Otherwise Unclassified Properties

Base Metal Price, % relative 50
12
Density, g/cm3 8.9
3.1
Embodied Carbon, kg CO2/kg material 7.9
8.3
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1130

Common Calculations

Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
45
Strength to Weight: Axial, points 17 to 20
20
Strength to Weight: Bending, points 17 to 18
26
Thermal Diffusivity, mm2/s 5.9
52
Thermal Shock Resistance, points 17 to 20
9.3

Alloy Composition


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Aluminum (Al), % 0
89.3 to 93.1
Carbon (C), % 0 to 0.3
0
Chromium (Cr), % 0
0.15 to 0.25
Copper (Cu), % 28 to 34
3.7 to 4.5
Iron (Fe), % 0 to 2.5
0 to 0.8
Magnesium (Mg), % 0
1.2 to 1.7
Manganese (Mn), % 0 to 2.0
0 to 0.1
Nickel (Ni), % 63 to 72
1.8 to 2.3
Silicon (Si), % 0 to 0.5
0 to 0.6
Sulfur (S), % 0.025 to 0.060
0
Titanium (Ti), % 0
0.070 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15