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Monel R-405 vs. C443.0 Aluminum

Monel R-405 belongs to the nickel alloys classification, while C443.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel R-405 and the bottom bar is C443.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
71
Elongation at Break, % 9.1 to 39
9.0
Fatigue Strength, MPa 210 to 250
120
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
27
Shear Strength, MPa 350 to 370
130
Tensile Strength: Ultimate (UTS), MPa 540 to 630
230
Tensile Strength: Yield (Proof), MPa 190 to 350
100

Thermal Properties

Latent Heat of Fusion, J/g 270
470
Maximum Temperature: Mechanical, °C 900
170
Melting Completion (Liquidus), °C 1350
630
Melting Onset (Solidus), °C 1300
600
Specific Heat Capacity, J/kg-K 430
900
Thermal Conductivity, W/m-K 23
140
Thermal Expansion, µm/m-K 14
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.4
37
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
120

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.9
2.7
Embodied Carbon, kg CO2/kg material 7.9
7.9
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 49 to 170
17
Resilience: Unit (Modulus of Resilience), kJ/m3 120 to 370
70
Stiffness to Weight: Axial, points 10
15
Stiffness to Weight: Bending, points 21
51
Strength to Weight: Axial, points 17 to 20
24
Strength to Weight: Bending, points 17 to 18
31
Thermal Diffusivity, mm2/s 5.9
58
Thermal Shock Resistance, points 17 to 20
10

Alloy Composition


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Aluminum (Al), % 0
89.6 to 95.5
Carbon (C), % 0 to 0.3
0
Copper (Cu), % 28 to 34
0 to 0.6
Iron (Fe), % 0 to 2.5
0 to 2.0
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0 to 2.0
0 to 0.35
Nickel (Ni), % 63 to 72
0 to 0.5
Silicon (Si), % 0 to 0.5
4.5 to 6.0
Sulfur (S), % 0.025 to 0.060
0
Tin (Sn), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.25