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Nickel 200 vs. 5040 Aluminum

Nickel 200 belongs to the nickel alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 200 and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
70
Elongation at Break, % 23 to 44
5.7 to 6.8
Fatigue Strength, MPa 120 to 350
100 to 130
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 70
26
Shear Strength, MPa 300 to 340
140 to 150
Tensile Strength: Ultimate (UTS), MPa 420 to 540
240 to 260
Tensile Strength: Yield (Proof), MPa 120 to 370
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 900
190
Melting Completion (Liquidus), °C 1460
650
Melting Onset (Solidus), °C 1440
600
Specific Heat Capacity, J/kg-K 450
900
Thermal Conductivity, W/m-K 69
160
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 18
41
Electrical Conductivity: Equal Weight (Specific), % IACS 18
130

Otherwise Unclassified Properties

Base Metal Price, % relative 65
9.5
Density, g/cm3 8.9
2.8
Embodied Carbon, kg CO2/kg material 11
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 230
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110 to 150
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 370
260 to 380
Stiffness to Weight: Axial, points 11
14
Stiffness to Weight: Bending, points 21
50
Strength to Weight: Axial, points 13 to 17
24 to 26
Strength to Weight: Bending, points 14 to 17
31 to 32
Thermal Diffusivity, mm2/s 17
64
Thermal Shock Resistance, points 13 to 16
10 to 11

Alloy Composition


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Aluminum (Al), % 0
95.2 to 98
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 0
0.1 to 0.3
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 0 to 0.4
0 to 0.7
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 0 to 0.35
0.9 to 1.4
Nickel (Ni), % 99 to 100
0
Silicon (Si), % 0 to 0.35
0 to 0.3
Sulfur (S), % 0 to 0.010
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15