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Nickel 200 vs. 5042 Aluminum

Nickel 200 belongs to the nickel alloys classification, while 5042 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 200 and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
68
Elongation at Break, % 23 to 44
1.1 to 3.4
Fatigue Strength, MPa 120 to 350
97 to 120
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 70
26
Shear Strength, MPa 300 to 340
200
Tensile Strength: Ultimate (UTS), MPa 420 to 540
340 to 360
Tensile Strength: Yield (Proof), MPa 120 to 370
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 900
180
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1440
570
Specific Heat Capacity, J/kg-K 450
900
Thermal Conductivity, W/m-K 69
130
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 18
33
Electrical Conductivity: Equal Weight (Specific), % IACS 18
110

Otherwise Unclassified Properties

Base Metal Price, % relative 65
9.5
Density, g/cm3 8.9
2.7
Embodied Carbon, kg CO2/kg material 11
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 230
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110 to 150
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 370
550 to 720
Stiffness to Weight: Axial, points 11
14
Stiffness to Weight: Bending, points 21
50
Strength to Weight: Axial, points 13 to 17
35 to 37
Strength to Weight: Bending, points 14 to 17
40 to 42
Thermal Diffusivity, mm2/s 17
53
Thermal Shock Resistance, points 13 to 16
15 to 16

Alloy Composition


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Aluminum (Al), % 0
94.2 to 96.8
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.25
0 to 0.15
Iron (Fe), % 0 to 0.4
0 to 0.35
Magnesium (Mg), % 0
3.0 to 4.0
Manganese (Mn), % 0 to 0.35
0.2 to 0.5
Nickel (Ni), % 99 to 100
0
Silicon (Si), % 0 to 0.35
0 to 0.2
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15