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Nickel 242 vs. 5021 Aluminum

Nickel 242 belongs to the nickel alloys classification, while 5021 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 242 and the bottom bar is 5021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 220
68
Elongation at Break, % 45
1.1 to 3.4
Fatigue Strength, MPa 300
85 to 110
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 84
26
Shear Strength, MPa 570
170
Tensile Strength: Ultimate (UTS), MPa 820
300 to 310
Tensile Strength: Yield (Proof), MPa 350
240 to 270

Thermal Properties

Latent Heat of Fusion, J/g 330
400
Maximum Temperature: Mechanical, °C 930
180
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1290
590
Specific Heat Capacity, J/kg-K 400
900
Thermal Conductivity, W/m-K 11
140
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.4
35
Electrical Conductivity: Equal Weight (Specific), % IACS 1.4
120

Otherwise Unclassified Properties

Base Metal Price, % relative 75
9.5
Density, g/cm3 9.0
2.7
Embodied Carbon, kg CO2/kg material 14
8.6
Embodied Energy, MJ/kg 180
150
Embodied Water, L/kg 290
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 300
3.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 280
440 to 550
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 22
50
Strength to Weight: Axial, points 25
30 to 32
Strength to Weight: Bending, points 21
37
Thermal Diffusivity, mm2/s 3.1
57
Thermal Shock Resistance, points 25
13 to 14

Alloy Composition


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Aluminum (Al), % 0 to 0.5
95.2 to 97.7
Boron (B), % 0 to 0.0060
0
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 7.0 to 9.0
0 to 0.15
Cobalt (Co), % 0 to 1.0
0
Copper (Cu), % 0 to 0.5
0 to 0.15
Iron (Fe), % 0 to 2.0
0 to 0.5
Magnesium (Mg), % 0
2.2 to 2.8
Manganese (Mn), % 0 to 0.8
0.1 to 0.5
Molybdenum (Mo), % 24 to 26
0
Nickel (Ni), % 59.3 to 69
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.8
0 to 0.4
Sulfur (S), % 0 to 0.015
0
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15