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Nickel 242 vs. 5254 Aluminum

Nickel 242 belongs to the nickel alloys classification, while 5254 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 242 and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 220
68
Elongation at Break, % 45
3.4 to 22
Fatigue Strength, MPa 300
110 to 160
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 84
26
Shear Strength, MPa 570
150 to 200
Tensile Strength: Ultimate (UTS), MPa 820
240 to 350
Tensile Strength: Yield (Proof), MPa 350
100 to 270

Thermal Properties

Latent Heat of Fusion, J/g 330
400
Maximum Temperature: Mechanical, °C 930
190
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1290
590
Specific Heat Capacity, J/kg-K 400
900
Thermal Conductivity, W/m-K 11
130
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.4
32
Electrical Conductivity: Equal Weight (Specific), % IACS 1.4
110

Otherwise Unclassified Properties

Base Metal Price, % relative 75
9.5
Density, g/cm3 9.0
2.7
Embodied Carbon, kg CO2/kg material 14
8.8
Embodied Energy, MJ/kg 180
150
Embodied Water, L/kg 290
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 300
11 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 280
73 to 550
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 22
51
Strength to Weight: Axial, points 25
25 to 37
Strength to Weight: Bending, points 21
32 to 41
Thermal Diffusivity, mm2/s 3.1
52
Thermal Shock Resistance, points 25
10 to 16

Alloy Composition


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Aluminum (Al), % 0 to 0.5
94.4 to 96.8
Boron (B), % 0 to 0.0060
0
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 7.0 to 9.0
0.15 to 0.35
Cobalt (Co), % 0 to 1.0
0
Copper (Cu), % 0 to 0.5
0 to 0.050
Iron (Fe), % 0 to 2.0
0 to 0.45
Magnesium (Mg), % 0
3.1 to 3.9
Manganese (Mn), % 0 to 0.8
0 to 0.010
Molybdenum (Mo), % 24 to 26
0
Nickel (Ni), % 59.3 to 69
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.8
0 to 0.45
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15