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Nickel 242 vs. 5457 Aluminum

Nickel 242 belongs to the nickel alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 242 and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 220
68
Elongation at Break, % 45
6.0 to 22
Fatigue Strength, MPa 300
55 to 98
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 84
26
Shear Strength, MPa 570
85 to 130
Tensile Strength: Ultimate (UTS), MPa 820
130 to 210
Tensile Strength: Yield (Proof), MPa 350
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 330
400
Maximum Temperature: Mechanical, °C 930
180
Melting Completion (Liquidus), °C 1380
660
Melting Onset (Solidus), °C 1290
630
Specific Heat Capacity, J/kg-K 400
900
Thermal Conductivity, W/m-K 11
180
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.4
46
Electrical Conductivity: Equal Weight (Specific), % IACS 1.4
150

Otherwise Unclassified Properties

Base Metal Price, % relative 75
9.5
Density, g/cm3 9.0
2.7
Embodied Carbon, kg CO2/kg material 14
8.4
Embodied Energy, MJ/kg 180
160
Embodied Water, L/kg 290
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 300
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 280
18 to 250
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 22
50
Strength to Weight: Axial, points 25
13 to 21
Strength to Weight: Bending, points 21
21 to 28
Thermal Diffusivity, mm2/s 3.1
72
Thermal Shock Resistance, points 25
5.7 to 9.0

Alloy Composition


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Aluminum (Al), % 0 to 0.5
97.8 to 99.05
Boron (B), % 0 to 0.0060
0
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 7.0 to 9.0
0
Cobalt (Co), % 0 to 1.0
0
Copper (Cu), % 0 to 0.5
0 to 0.2
Iron (Fe), % 0 to 2.0
0 to 0.1
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 0.8
0.15 to 0.45
Molybdenum (Mo), % 24 to 26
0
Nickel (Ni), % 59.3 to 69
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.8
0 to 0.080
Sulfur (S), % 0 to 0.015
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1