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Nickel 242 vs. 7204 Aluminum

Nickel 242 belongs to the nickel alloys classification, while 7204 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 242 and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 220
70
Elongation at Break, % 45
11 to 13
Fatigue Strength, MPa 300
110 to 130
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 84
26
Shear Strength, MPa 570
130 to 220
Tensile Strength: Ultimate (UTS), MPa 820
220 to 380
Tensile Strength: Yield (Proof), MPa 350
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 330
380
Maximum Temperature: Mechanical, °C 930
210
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1290
520
Specific Heat Capacity, J/kg-K 400
880
Thermal Conductivity, W/m-K 11
150
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.4
39
Electrical Conductivity: Equal Weight (Specific), % IACS 1.4
120

Otherwise Unclassified Properties

Base Metal Price, % relative 75
9.5
Density, g/cm3 9.0
2.9
Embodied Carbon, kg CO2/kg material 14
8.4
Embodied Energy, MJ/kg 180
150
Embodied Water, L/kg 290
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 300
25 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 280
110 to 710
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 22
47
Strength to Weight: Axial, points 25
21 to 36
Strength to Weight: Bending, points 21
28 to 40
Thermal Diffusivity, mm2/s 3.1
58
Thermal Shock Resistance, points 25
9.4 to 16

Alloy Composition


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Aluminum (Al), % 0 to 0.5
90.5 to 94.8
Boron (B), % 0 to 0.0060
0
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 7.0 to 9.0
0 to 0.3
Cobalt (Co), % 0 to 1.0
0
Copper (Cu), % 0 to 0.5
0 to 0.2
Iron (Fe), % 0 to 2.0
0 to 0.35
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0 to 0.8
0.2 to 0.7
Molybdenum (Mo), % 24 to 26
0
Nickel (Ni), % 59.3 to 69
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.8
0 to 0.3
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15