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Nickel 601 vs. 5042 Aluminum

Nickel 601 belongs to the nickel alloys classification, while 5042 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 601 and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 10 to 38
1.1 to 3.4
Fatigue Strength, MPa 220 to 380
97 to 120
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 440 to 530
200
Tensile Strength: Ultimate (UTS), MPa 660 to 890
340 to 360
Tensile Strength: Yield (Proof), MPa 290 to 800
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 320
400
Maximum Temperature: Mechanical, °C 1100
180
Melting Completion (Liquidus), °C 1410
640
Melting Onset (Solidus), °C 1360
570
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 11
130
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.5
33
Electrical Conductivity: Equal Weight (Specific), % IACS 1.6
110

Otherwise Unclassified Properties

Base Metal Price, % relative 49
9.5
Density, g/cm3 8.3
2.7
Embodied Carbon, kg CO2/kg material 8.0
8.8
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 280
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 86 to 200
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 1630
550 to 720
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 22 to 30
35 to 37
Strength to Weight: Bending, points 20 to 25
40 to 42
Thermal Diffusivity, mm2/s 2.8
53
Thermal Shock Resistance, points 17 to 23
15 to 16

Alloy Composition


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Aluminum (Al), % 1.0 to 1.7
94.2 to 96.8
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 21 to 25
0 to 0.1
Copper (Cu), % 0 to 1.0
0 to 0.15
Iron (Fe), % 7.7 to 20
0 to 0.35
Magnesium (Mg), % 0
3.0 to 4.0
Manganese (Mn), % 0 to 1.0
0.2 to 0.5
Nickel (Ni), % 58 to 63
0
Silicon (Si), % 0 to 0.5
0 to 0.2
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15