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Nickel 617 vs. 5457 Aluminum

Nickel 617 belongs to the nickel alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 617 and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
68
Elongation at Break, % 40
6.0 to 22
Fatigue Strength, MPa 220
55 to 98
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
26
Shear Strength, MPa 510
85 to 130
Tensile Strength: Ultimate (UTS), MPa 740
130 to 210
Tensile Strength: Yield (Proof), MPa 280
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 330
400
Maximum Temperature: Mechanical, °C 1010
180
Melting Completion (Liquidus), °C 1380
660
Melting Onset (Solidus), °C 1330
630
Specific Heat Capacity, J/kg-K 450
900
Thermal Conductivity, W/m-K 13
180
Thermal Expansion, µm/m-K 12
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.4
46
Electrical Conductivity: Equal Weight (Specific), % IACS 1.5
150

Otherwise Unclassified Properties

Base Metal Price, % relative 75
9.5
Density, g/cm3 8.5
2.7
Embodied Carbon, kg CO2/kg material 10
8.4
Embodied Energy, MJ/kg 140
160
Embodied Water, L/kg 350
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 230
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 190
18 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 24
13 to 21
Strength to Weight: Bending, points 21
21 to 28
Thermal Diffusivity, mm2/s 3.5
72
Thermal Shock Resistance, points 21
5.7 to 9.0

Alloy Composition


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Aluminum (Al), % 0.8 to 1.5
97.8 to 99.05
Boron (B), % 0 to 0.0060
0
Carbon (C), % 0.050 to 0.15
0
Chromium (Cr), % 20 to 24
0
Cobalt (Co), % 10 to 15
0
Copper (Cu), % 0 to 0.5
0 to 0.2
Iron (Fe), % 0 to 3.0
0 to 0.1
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 1.0
0.15 to 0.45
Molybdenum (Mo), % 8.0 to 10
0
Nickel (Ni), % 44.5 to 62
0
Silicon (Si), % 0 to 1.0
0 to 0.080
Sulfur (S), % 0 to 0.015
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1