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Nickel 617 vs. 6065 Aluminum

Nickel 617 belongs to the nickel alloys classification, while 6065 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 617 and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
68
Elongation at Break, % 40
4.5 to 11
Fatigue Strength, MPa 220
96 to 110
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
26
Shear Strength, MPa 510
190 to 230
Tensile Strength: Ultimate (UTS), MPa 740
310 to 400
Tensile Strength: Yield (Proof), MPa 280
270 to 380

Thermal Properties

Latent Heat of Fusion, J/g 330
400
Maximum Temperature: Mechanical, °C 1010
180
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1330
590
Specific Heat Capacity, J/kg-K 450
890
Thermal Conductivity, W/m-K 13
170
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.4
43
Electrical Conductivity: Equal Weight (Specific), % IACS 1.5
140

Otherwise Unclassified Properties

Base Metal Price, % relative 75
11
Density, g/cm3 8.5
2.8
Embodied Carbon, kg CO2/kg material 10
8.4
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 350
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 230
17 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 190
540 to 1040
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 23
49
Strength to Weight: Axial, points 24
31 to 40
Strength to Weight: Bending, points 21
36 to 43
Thermal Diffusivity, mm2/s 3.5
67
Thermal Shock Resistance, points 21
14 to 18

Alloy Composition


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Aluminum (Al), % 0.8 to 1.5
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Boron (B), % 0 to 0.0060
0
Carbon (C), % 0.050 to 0.15
0
Chromium (Cr), % 20 to 24
0 to 0.15
Cobalt (Co), % 10 to 15
0
Copper (Cu), % 0 to 0.5
0.15 to 0.4
Iron (Fe), % 0 to 3.0
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 1.0
0 to 0.15
Molybdenum (Mo), % 8.0 to 10
0
Nickel (Ni), % 44.5 to 62
0
Silicon (Si), % 0 to 1.0
0.4 to 0.8
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0 to 0.15
Residuals, % 0
0 to 0.15