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Nickel 725 vs. 5040 Aluminum

Nickel 725 belongs to the nickel alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 725 and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 34
5.7 to 6.8
Fatigue Strength, MPa 260
100 to 130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 78
26
Shear Strength, MPa 580
140 to 150
Tensile Strength: Ultimate (UTS), MPa 860
240 to 260
Tensile Strength: Yield (Proof), MPa 350
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 320
400
Maximum Temperature: Mechanical, °C 980
190
Melting Completion (Liquidus), °C 1340
650
Melting Onset (Solidus), °C 1270
600
Specific Heat Capacity, J/kg-K 440
900
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.5
41
Electrical Conductivity: Equal Weight (Specific), % IACS 1.6
130

Otherwise Unclassified Properties

Base Metal Price, % relative 75
9.5
Density, g/cm3 8.5
2.8
Embodied Carbon, kg CO2/kg material 13
8.3
Embodied Energy, MJ/kg 190
150
Embodied Water, L/kg 270
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 300
260 to 380
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 28
24 to 26
Strength to Weight: Bending, points 24
31 to 32
Thermal Shock Resistance, points 23
10 to 11

Alloy Composition


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Aluminum (Al), % 0 to 0.35
95.2 to 98
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 19 to 22.5
0.1 to 0.3
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 2.3 to 15.3
0 to 0.7
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 0 to 0.35
0.9 to 1.4
Molybdenum (Mo), % 7.0 to 9.5
0
Nickel (Ni), % 55 to 59
0
Niobium (Nb), % 2.8 to 4.0
0
Phosphorus (P), % 0 to 0.015
0
Silicon (Si), % 0 to 0.2
0 to 0.3
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 1.0 to 1.7
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15