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Quenched And Tempered SAE-AISI 4150 vs. Quenched And Tempered SAE-AISI 5160

Both quenched and tempered SAE-AISI 4150 and quenched and tempered SAE-AISI 5160 are iron alloys. Both are furnished in the quenched and tempered condition. Their average alloy composition is basically identical.

For each property being compared, the top bar is quenched and tempered SAE-AISI 4150 and the bottom bar is quenched and tempered SAE-AISI 5160.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 380
340
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 14
14
Fatigue Strength, MPa 780
650
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
73
Shear Strength, MPa 800
700
Tensile Strength: Ultimate (UTS), MPa 1310
1150
Tensile Strength: Yield (Proof), MPa 1220
1010

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 420
420
Melting Completion (Liquidus), °C 1460
1450
Melting Onset (Solidus), °C 1420
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 42
43
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 2.4
2.1
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.5
1.4
Embodied Energy, MJ/kg 20
19
Embodied Water, L/kg 51
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180
150
Resilience: Unit (Modulus of Resilience), kJ/m3 3930
2700
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 47
41
Strength to Weight: Bending, points 34
31
Thermal Diffusivity, mm2/s 11
12
Thermal Shock Resistance, points 39
34

Alloy Composition

Carbon (C), % 0.48 to 0.53
0.56 to 0.61
Chromium (Cr), % 0.8 to 1.1
0.7 to 0.9
Iron (Fe), % 96.7 to 97.7
97.1 to 97.8
Manganese (Mn), % 0.75 to 1.0
0.75 to 1.0
Molybdenum (Mo), % 0.15 to 0.25
0
Phosphorus (P), % 0 to 0.035
0 to 0.035
Silicon (Si), % 0.15 to 0.35
0.15 to 0.35
Sulfur (S), % 0 to 0.040
0 to 0.040