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SAE-AISI 1010 Steel vs. S42035 Stainless Steel

Both SAE-AISI 1010 steel and S42035 stainless steel are iron alloys. They have 82% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1010 steel and the bottom bar is S42035 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 110
160
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 22 to 31
18
Fatigue Strength, MPa 150 to 230
260
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 73
77
Shear Strength, MPa 230 to 250
390
Tensile Strength: Ultimate (UTS), MPa 350 to 400
630
Tensile Strength: Yield (Proof), MPa 190 to 330
430

Thermal Properties

Latent Heat of Fusion, J/g 250
280
Maximum Temperature: Mechanical, °C 400
810
Melting Completion (Liquidus), °C 1470
1450
Melting Onset (Solidus), °C 1430
1400
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 47
27
Thermal Expansion, µm/m-K 12
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 14
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.9
7.8
Embodied Carbon, kg CO2/kg material 1.4
2.4
Embodied Energy, MJ/kg 18
34
Embodied Water, L/kg 45
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 93
100
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 290
460
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 12 to 14
22
Strength to Weight: Bending, points 14 to 15
21
Thermal Diffusivity, mm2/s 13
7.2
Thermal Shock Resistance, points 11 to 13
22

Alloy Composition

Carbon (C), % 0.080 to 0.13
0 to 0.080
Chromium (Cr), % 0
13.5 to 15.5
Iron (Fe), % 99.18 to 99.62
78.1 to 85
Manganese (Mn), % 0.3 to 0.6
0 to 1.0
Molybdenum (Mo), % 0
0.2 to 1.2
Nickel (Ni), % 0
1.0 to 2.5
Phosphorus (P), % 0 to 0.040
0 to 0.045
Silicon (Si), % 0
0 to 1.0
Sulfur (S), % 0 to 0.050
0 to 0.030
Titanium (Ti), % 0
0.3 to 0.5