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SAE-AISI 1038 Steel vs. ZK60A Magnesium

SAE-AISI 1038 steel belongs to the iron alloys classification, while ZK60A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1038 steel and the bottom bar is ZK60A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
46
Elongation at Break, % 14 to 20
4.5 to 9.9
Fatigue Strength, MPa 220 to 350
150 to 180
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
18
Shear Strength, MPa 370 to 390
170 to 190
Tensile Strength: Ultimate (UTS), MPa 590 to 640
320 to 330
Tensile Strength: Yield (Proof), MPa 320 to 540
230 to 250

Thermal Properties

Latent Heat of Fusion, J/g 250
330
Maximum Temperature: Mechanical, °C 400
120
Melting Completion (Liquidus), °C 1460
600
Melting Onset (Solidus), °C 1420
550
Specific Heat Capacity, J/kg-K 470
960
Thermal Conductivity, W/m-K 51
120
Thermal Expansion, µm/m-K 12
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
29 to 30
Electrical Conductivity: Equal Weight (Specific), % IACS 8.0
140

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
13
Density, g/cm3 7.8
1.9
Embodied Carbon, kg CO2/kg material 1.4
23
Embodied Energy, MJ/kg 18
160
Embodied Water, L/kg 46
940

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 83 to 100
14 to 29
Resilience: Unit (Modulus of Resilience), kJ/m3 270 to 790
570 to 690
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
63
Strength to Weight: Axial, points 21 to 23
47 to 49
Strength to Weight: Bending, points 20 to 21
55 to 56
Thermal Diffusivity, mm2/s 14
66
Thermal Shock Resistance, points 19 to 20
19 to 20

Alloy Composition


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Carbon (C), % 0.35 to 0.42
0
Iron (Fe), % 98.6 to 99.05
0
Magnesium (Mg), % 0
92.5 to 94.8
Manganese (Mn), % 0.6 to 0.9
0
Phosphorus (P), % 0 to 0.040
0
Sulfur (S), % 0 to 0.050
0
Zinc (Zn), % 0
4.8 to 6.2
Zirconium (Zr), % 0
0.45 to 1.0
Residuals, % 0
0 to 0.3