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SAE-AISI 1042 Steel vs. Zamak 5

SAE-AISI 1042 steel belongs to the iron alloys classification, while Zamak 5 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1042 steel and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 180 to 200
92
Elastic (Young's, Tensile) Modulus, GPa 190
87
Elongation at Break, % 14 to 18
6.3
Fatigue Strength, MPa 230 to 370
56
Poisson's Ratio 0.29
0.25
Shear Modulus, GPa 73
33
Shear Strength, MPa 380 to 420
260
Tensile Strength: Ultimate (UTS), MPa 620 to 700
330
Tensile Strength: Yield (Proof), MPa 340 to 580
240

Thermal Properties

Latent Heat of Fusion, J/g 250
120
Maximum Temperature: Mechanical, °C 400
95
Melting Completion (Liquidus), °C 1460
390
Melting Onset (Solidus), °C 1420
380
Specific Heat Capacity, J/kg-K 470
410
Thermal Conductivity, W/m-K 52
110
Thermal Expansion, µm/m-K 12
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
26
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
37

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
12
Density, g/cm3 7.8
6.4
Embodied Carbon, kg CO2/kg material 1.4
3.0
Embodied Energy, MJ/kg 18
57
Embodied Water, L/kg 46
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 87 to 94
19
Resilience: Unit (Modulus of Resilience), kJ/m3 320 to 900
330
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 24
23
Strength to Weight: Axial, points 22 to 25
14
Strength to Weight: Bending, points 21 to 22
16
Thermal Diffusivity, mm2/s 14
42
Thermal Shock Resistance, points 20 to 22
9.9

Alloy Composition

Aluminum (Al), % 0
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Carbon (C), % 0.4 to 0.47
0
Copper (Cu), % 0
0.7 to 1.3
Iron (Fe), % 98.5 to 99
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0
0.025 to 0.080
Manganese (Mn), % 0.6 to 0.9
0
Nickel (Ni), % 0
0 to 0.020
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.030
Sulfur (S), % 0 to 0.050
0
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0
94.3 to 95.7