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SAE-AISI 1046 Steel vs. S82122 Stainless Steel

Both SAE-AISI 1046 steel and S82122 stainless steel are iron alloys. They have 73% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1046 steel and the bottom bar is S82122 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190 to 210
260
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 14 to 17
34
Fatigue Strength, MPa 240 to 390
360
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
78
Shear Strength, MPa 410 to 450
460
Tensile Strength: Ultimate (UTS), MPa 660 to 740
680
Tensile Strength: Yield (Proof), MPa 370 to 610
450

Thermal Properties

Latent Heat of Fusion, J/g 250
290
Maximum Temperature: Mechanical, °C 400
990
Melting Completion (Liquidus), °C 1460
1420
Melting Onset (Solidus), °C 1420
1380
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 51
15
Thermal Expansion, µm/m-K 11
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 12
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
12
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 1.4
2.6
Embodied Energy, MJ/kg 18
37
Embodied Water, L/kg 46
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 91 to 95
210
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 990
510
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 23 to 26
25
Strength to Weight: Bending, points 22 to 23
22
Thermal Diffusivity, mm2/s 14
4.0
Thermal Shock Resistance, points 23 to 25
19

Alloy Composition

Carbon (C), % 0.43 to 0.5
0 to 0.030
Chromium (Cr), % 0
20.5 to 21.5
Copper (Cu), % 0
0.5 to 1.5
Iron (Fe), % 98.4 to 98.9
68.9 to 75.4
Manganese (Mn), % 0.7 to 1.0
2.0 to 4.0
Molybdenum (Mo), % 0
0 to 0.6
Nickel (Ni), % 0
1.5 to 2.5
Nitrogen (N), % 0
0.15 to 0.2
Phosphorus (P), % 0 to 0.040
0 to 0.040
Silicon (Si), % 0
0 to 0.75
Sulfur (S), % 0 to 0.050
0 to 0.020