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SAE-AISI 1046 Steel vs. Zamak 5

SAE-AISI 1046 steel belongs to the iron alloys classification, while Zamak 5 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1046 steel and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190 to 210
92
Elastic (Young's, Tensile) Modulus, GPa 190
87
Elongation at Break, % 14 to 17
6.3
Fatigue Strength, MPa 240 to 390
56
Poisson's Ratio 0.29
0.25
Shear Modulus, GPa 72
33
Shear Strength, MPa 410 to 450
260
Tensile Strength: Ultimate (UTS), MPa 660 to 740
330
Tensile Strength: Yield (Proof), MPa 370 to 610
240

Thermal Properties

Latent Heat of Fusion, J/g 250
120
Maximum Temperature: Mechanical, °C 400
95
Melting Completion (Liquidus), °C 1460
390
Melting Onset (Solidus), °C 1420
380
Specific Heat Capacity, J/kg-K 470
410
Thermal Conductivity, W/m-K 51
110
Thermal Expansion, µm/m-K 11
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
26
Electrical Conductivity: Equal Weight (Specific), % IACS 12
37

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
12
Density, g/cm3 7.8
6.4
Embodied Carbon, kg CO2/kg material 1.4
3.0
Embodied Energy, MJ/kg 18
57
Embodied Water, L/kg 46
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 91 to 95
19
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 990
330
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 24
23
Strength to Weight: Axial, points 23 to 26
14
Strength to Weight: Bending, points 22 to 23
16
Thermal Diffusivity, mm2/s 14
42
Thermal Shock Resistance, points 23 to 25
9.9

Alloy Composition

Aluminum (Al), % 0
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Carbon (C), % 0.43 to 0.5
0
Copper (Cu), % 0
0.7 to 1.3
Iron (Fe), % 98.4 to 98.9
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0
0.025 to 0.080
Manganese (Mn), % 0.7 to 1.0
0
Nickel (Ni), % 0
0 to 0.020
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.030
Sulfur (S), % 0 to 0.050
0
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0
94.3 to 95.7