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SAE-AISI 1049 Steel vs. Grey Cast Iron

Both SAE-AISI 1049 steel and grey cast iron are iron alloys. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1049 steel and the bottom bar is grey cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200 to 220
160 to 300
Elastic (Young's, Tensile) Modulus, GPa 190
180
Elongation at Break, % 11 to 17
9.6
Fatigue Strength, MPa 250 to 400
69 to 170
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
69
Shear Strength, MPa 420 to 450
180 to 610
Tensile Strength: Ultimate (UTS), MPa 680 to 750
160 to 450
Tensile Strength: Yield (Proof), MPa 370 to 640
98 to 290

Thermal Properties

Latent Heat of Fusion, J/g 250
280
Melting Completion (Liquidus), °C 1460
1380
Melting Onset (Solidus), °C 1420
1180
Specific Heat Capacity, J/kg-K 470
490
Thermal Conductivity, W/m-K 51
46
Thermal Expansion, µm/m-K 12
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
1.9
Density, g/cm3 7.8
7.5
Embodied Carbon, kg CO2/kg material 1.4
1.5
Embodied Energy, MJ/kg 18
21
Embodied Water, L/kg 46
44

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 75 to 99
13 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 370 to 1090
27 to 240
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 24 to 27
5.8 to 17
Strength to Weight: Bending, points 22 to 23
8.7 to 17
Thermal Diffusivity, mm2/s 14
13
Thermal Shock Resistance, points 22 to 24
6.0 to 17

Alloy Composition

Carbon (C), % 0.46 to 0.53
3.1 to 3.4
Iron (Fe), % 98.5 to 98.9
92.1 to 93.9
Manganese (Mn), % 0.6 to 0.9
0.5 to 0.7
Phosphorus (P), % 0 to 0.040
0 to 0.9
Silicon (Si), % 0
2.5 to 2.8
Sulfur (S), % 0 to 0.050
0 to 0.15