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SAE-AISI 1055 Steel vs. 5110A Aluminum

SAE-AISI 1055 steel belongs to the iron alloys classification, while 5110A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1055 steel and the bottom bar is 5110A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 11 to 14
4.5 to 28
Fatigue Strength, MPa 260 to 390
37 to 77
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Shear Strength, MPa 440 to 450
66 to 110
Tensile Strength: Ultimate (UTS), MPa 730 to 750
100 to 190
Tensile Strength: Yield (Proof), MPa 400 to 630
32 to 170

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 400
180
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
640
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 51
220
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
57
Electrical Conductivity: Equal Weight (Specific), % IACS 12
190

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.4
8.3
Embodied Energy, MJ/kg 18
150
Embodied Water, L/kg 46
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 80 to 85
6.8 to 22
Resilience: Unit (Modulus of Resilience), kJ/m3 440 to 1070
7.6 to 200
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 26
10 to 19
Strength to Weight: Bending, points 23
18 to 27
Thermal Diffusivity, mm2/s 14
91
Thermal Shock Resistance, points 23 to 24
4.5 to 8.4

Alloy Composition


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Aluminum (Al), % 0
98.5 to 99.8
Carbon (C), % 0.5 to 0.6
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 98.4 to 98.9
0 to 0.25
Magnesium (Mg), % 0
0.2 to 0.6
Manganese (Mn), % 0.6 to 0.9
0 to 0.2
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.15
Sulfur (S), % 0 to 0.050
0
Zinc (Zn), % 0
0 to 0.030
Residuals, % 0
0 to 0.1