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SAE-AISI 1055 Steel vs. EN AC-44300 Aluminum

SAE-AISI 1055 steel belongs to the iron alloys classification, while EN AC-44300 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1055 steel and the bottom bar is EN AC-44300 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220
68
Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 11 to 14
1.1
Fatigue Strength, MPa 260 to 390
100
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Tensile Strength: Ultimate (UTS), MPa 730 to 750
270
Tensile Strength: Yield (Proof), MPa 400 to 630
150

Thermal Properties

Latent Heat of Fusion, J/g 250
570
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
590
Melting Onset (Solidus), °C 1420
580
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 51
130
Thermal Expansion, µm/m-K 12
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
33
Electrical Conductivity: Equal Weight (Specific), % IACS 12
120

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.8
2.5
Embodied Carbon, kg CO2/kg material 1.4
7.7
Embodied Energy, MJ/kg 18
140
Embodied Water, L/kg 46
1050

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 80 to 85
2.6
Resilience: Unit (Modulus of Resilience), kJ/m3 440 to 1070
150
Stiffness to Weight: Axial, points 13
16
Stiffness to Weight: Bending, points 24
55
Strength to Weight: Axial, points 26
29
Strength to Weight: Bending, points 23
36
Thermal Diffusivity, mm2/s 14
58
Thermal Shock Resistance, points 23 to 24
13

Alloy Composition


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Aluminum (Al), % 0
84.3 to 89.5
Carbon (C), % 0.5 to 0.6
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 98.4 to 98.9
0 to 1.0
Manganese (Mn), % 0.6 to 0.9
0 to 0.55
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
10.5 to 13.5
Sulfur (S), % 0 to 0.050
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.25