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SAE-AISI 1074 Steel vs. A535.0 Aluminum

SAE-AISI 1074 steel belongs to the iron alloys classification, while A535.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1074 steel and the bottom bar is A535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
67
Elongation at Break, % 11 to 14
9.0
Fatigue Strength, MPa 290 to 350
95
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
25
Tensile Strength: Ultimate (UTS), MPa 740 to 820
250
Tensile Strength: Yield (Proof), MPa 450 to 570
120

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
620
Melting Onset (Solidus), °C 1420
550
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 50
100
Thermal Expansion, µm/m-K 12
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
23
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
79

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.4
9.3
Embodied Energy, MJ/kg 19
160
Embodied Water, L/kg 46
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 77 to 94
19
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 860
120
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 26 to 29
26
Strength to Weight: Bending, points 23 to 25
33
Thermal Diffusivity, mm2/s 14
42
Thermal Shock Resistance, points 24 to 26
11

Alloy Composition


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Aluminum (Al), % 0
91.4 to 93.4
Carbon (C), % 0.7 to 0.8
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 98.3 to 98.8
0 to 0.2
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0.5 to 0.8
0.1 to 0.25
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.2
Sulfur (S), % 0 to 0.050
0
Titanium (Ti), % 0
0 to 0.25
Residuals, % 0
0 to 0.15