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SAE-AISI 1078 Steel vs. ZE63A Magnesium

SAE-AISI 1078 steel belongs to the iron alloys classification, while ZE63A magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1078 steel and the bottom bar is ZE63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220 to 230
73
Elastic (Young's, Tensile) Modulus, GPa 190
46
Elongation at Break, % 11 to 14
7.7
Fatigue Strength, MPa 270 to 350
120
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
17
Shear Strength, MPa 440 to 470
170
Tensile Strength: Ultimate (UTS), MPa 730 to 780
300
Tensile Strength: Yield (Proof), MPa 430 to 570
190

Thermal Properties

Latent Heat of Fusion, J/g 250
330
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
510
Melting Onset (Solidus), °C 1420
390
Specific Heat Capacity, J/kg-K 470
950
Thermal Conductivity, W/m-K 49
110
Thermal Expansion, µm/m-K 11
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
31
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
140

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
22
Density, g/cm3 7.8
2.0
Embodied Carbon, kg CO2/kg material 1.4
24
Embodied Energy, MJ/kg 18
180
Embodied Water, L/kg 45
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 77 to 90
20
Resilience: Unit (Modulus of Resilience), kJ/m3 490 to 860
400
Stiffness to Weight: Axial, points 13
12
Stiffness to Weight: Bending, points 24
58
Strength to Weight: Axial, points 26 to 28
40
Strength to Weight: Bending, points 23 to 24
48
Thermal Diffusivity, mm2/s 13
57
Thermal Shock Resistance, points 25 to 26
17

Alloy Composition


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Carbon (C), % 0.72 to 0.85
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 98.5 to 99
0
Magnesium (Mg), % 0
89.6 to 92
Manganese (Mn), % 0.3 to 0.6
0
Nickel (Ni), % 0
0 to 0.010
Phosphorus (P), % 0 to 0.040
0
Sulfur (S), % 0 to 0.050
0
Unspecified Rare Earths, % 0
2.1 to 3.0
Zinc (Zn), % 0
5.5 to 6.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3