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SAE-AISI 1078 Steel vs. ZK51A Magnesium

SAE-AISI 1078 steel belongs to the iron alloys classification, while ZK51A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1078 steel and the bottom bar is ZK51A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
45
Elongation at Break, % 11 to 14
4.7
Fatigue Strength, MPa 270 to 350
62
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
18
Shear Strength, MPa 440 to 470
160
Tensile Strength: Ultimate (UTS), MPa 730 to 780
240
Tensile Strength: Yield (Proof), MPa 430 to 570
150

Thermal Properties

Latent Heat of Fusion, J/g 250
340
Maximum Temperature: Mechanical, °C 400
120
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
550
Specific Heat Capacity, J/kg-K 470
970
Thermal Conductivity, W/m-K 49
110
Thermal Expansion, µm/m-K 11
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
28
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
140

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
13
Density, g/cm3 7.8
1.8
Embodied Carbon, kg CO2/kg material 1.4
24
Embodied Energy, MJ/kg 18
160
Embodied Water, L/kg 45
940

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 77 to 90
10
Resilience: Unit (Modulus of Resilience), kJ/m3 490 to 860
260
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
64
Strength to Weight: Axial, points 26 to 28
36
Strength to Weight: Bending, points 23 to 24
47
Thermal Diffusivity, mm2/s 13
61
Thermal Shock Resistance, points 25 to 26
15

Alloy Composition


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Carbon (C), % 0.72 to 0.85
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 98.5 to 99
0
Magnesium (Mg), % 0
93.1 to 95.9
Manganese (Mn), % 0.3 to 0.6
0
Nickel (Ni), % 0
0 to 0.010
Phosphorus (P), % 0 to 0.040
0
Sulfur (S), % 0 to 0.050
0
Zinc (Zn), % 0
3.6 to 5.5
Zirconium (Zr), % 0
0.5 to 1.0
Residuals, % 0
0 to 0.3