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SAE-AISI 1080 Steel vs. S41045 Stainless Steel

Both SAE-AISI 1080 steel and S41045 stainless steel are iron alloys. They have 86% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1080 steel and the bottom bar is S41045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220 to 260
160
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 11
25
Fatigue Strength, MPa 300 to 360
160
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
76
Shear Strength, MPa 460 to 520
280
Tensile Strength: Ultimate (UTS), MPa 770 to 870
430
Tensile Strength: Yield (Proof), MPa 480 to 590
230

Thermal Properties

Latent Heat of Fusion, J/g 250
270
Maximum Temperature: Mechanical, °C 400
740
Melting Completion (Liquidus), °C 1450
1450
Melting Onset (Solidus), °C 1410
1400
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 51
29
Thermal Expansion, µm/m-K 12
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.6
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 11
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
8.5
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.4
2.2
Embodied Energy, MJ/kg 19
31
Embodied Water, L/kg 46
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 80 to 84
92
Resilience: Unit (Modulus of Resilience), kJ/m3 610 to 920
140
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 27 to 31
16
Strength to Weight: Bending, points 24 to 26
16
Thermal Diffusivity, mm2/s 14
7.8
Thermal Shock Resistance, points 25 to 29
16

Alloy Composition

Carbon (C), % 0.75 to 0.88
0 to 0.030
Chromium (Cr), % 0
12 to 13
Iron (Fe), % 98.1 to 98.7
83.8 to 88
Manganese (Mn), % 0.6 to 0.9
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0 to 0.6
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0 to 0.040
0 to 0.040
Silicon (Si), % 0
0 to 1.0
Sulfur (S), % 0 to 0.050
0 to 0.030