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SAE-AISI 1086 Steel vs. A360.0 Aluminum

SAE-AISI 1086 steel belongs to the iron alloys classification, while A360.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1086 steel and the bottom bar is A360.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220 to 260
75
Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 11
1.6 to 5.0
Fatigue Strength, MPa 300 to 360
82 to 150
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Shear Strength, MPa 450 to 520
180
Tensile Strength: Ultimate (UTS), MPa 760 to 870
180 to 320
Tensile Strength: Yield (Proof), MPa 480 to 580
170 to 260

Thermal Properties

Latent Heat of Fusion, J/g 240
530
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
680
Melting Onset (Solidus), °C 1410
590
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 50
110
Thermal Expansion, µm/m-K 11
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
30
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
100

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.4
7.8
Embodied Energy, MJ/kg 19
150
Embodied Water, L/kg 45
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 79 to 84
4.6 to 13
Resilience: Unit (Modulus of Resilience), kJ/m3 610 to 890
190 to 470
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 24
53
Strength to Weight: Axial, points 27 to 31
19 to 34
Strength to Weight: Bending, points 24 to 26
27 to 39
Thermal Diffusivity, mm2/s 14
48
Thermal Shock Resistance, points 26 to 30
8.5 to 15

Alloy Composition


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Aluminum (Al), % 0
85.8 to 90.6
Carbon (C), % 0.8 to 0.93
0
Copper (Cu), % 0
0 to 0.6
Iron (Fe), % 98.5 to 98.9
0 to 1.3
Magnesium (Mg), % 0
0.4 to 0.6
Manganese (Mn), % 0.3 to 0.5
0 to 0.35
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
9.0 to 10
Sulfur (S), % 0 to 0.050
0
Tin (Sn), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.25