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SAE-AISI 1548 Steel vs. SAE-AISI 9255 Steel

Both SAE-AISI 1548 steel and SAE-AISI 9255 steel are iron alloys. They have a very high 98% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1548 steel and the bottom bar is SAE-AISI 9255 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220 to 250
200
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 11 to 16
21
Fatigue Strength, MPa 270 to 430
270
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
72
Shear Strength, MPa 440 to 500
430
Tensile Strength: Ultimate (UTS), MPa 730 to 830
680
Tensile Strength: Yield (Proof), MPa 420 to 690
390

Thermal Properties

Latent Heat of Fusion, J/g 250
280
Maximum Temperature: Mechanical, °C 400
400
Melting Completion (Liquidus), °C 1460
1430
Melting Onset (Solidus), °C 1420
1390
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 51
46
Thermal Expansion, µm/m-K 12
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
2.0
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 1.4
1.5
Embodied Energy, MJ/kg 19
20
Embodied Water, L/kg 47
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 79 to 99
120
Resilience: Unit (Modulus of Resilience), kJ/m3 470 to 1280
400
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 26 to 30
24
Strength to Weight: Bending, points 23 to 25
22
Thermal Diffusivity, mm2/s 14
13
Thermal Shock Resistance, points 23 to 27
21

Alloy Composition

Carbon (C), % 0.44 to 0.52
0.51 to 0.59
Iron (Fe), % 98 to 98.5
96.2 to 97
Manganese (Mn), % 1.1 to 1.4
0.7 to 1.0
Phosphorus (P), % 0 to 0.040
0 to 0.035
Silicon (Si), % 0
1.8 to 2.2
Sulfur (S), % 0 to 0.050
0 to 0.040