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SAE-AISI 4140 Steel vs. ASTM A204 Steel

Both SAE-AISI 4140 steel and ASTM A204 steel are iron alloys.

For each property being compared, the top bar is SAE-AISI 4140 steel and the bottom bar is ASTM A204 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200 to 310
160 to 180
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 11 to 26
18 to 22
Fatigue Strength, MPa 360 to 650
200 to 220
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
73
Shear Strength, MPa 410 to 660
330 to 360
Tensile Strength: Ultimate (UTS), MPa 690 to 1080
520 to 590
Tensile Strength: Yield (Proof), MPa 590 to 990
290 to 330

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 420
410
Melting Completion (Liquidus), °C 1460
1470
Melting Onset (Solidus), °C 1420
1420 to 1430
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 43
52
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 2.4
2.4
Density, g/cm3 7.8
7.9
Embodied Carbon, kg CO2/kg material 1.5
1.5
Embodied Energy, MJ/kg 20
20
Embodied Water, L/kg 51
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 74 to 180
90 to 95
Resilience: Unit (Modulus of Resilience), kJ/m3 920 to 2590
220 to 290
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 25 to 38
18 to 21
Strength to Weight: Bending, points 22 to 30
18 to 20
Thermal Diffusivity, mm2/s 12
14
Thermal Shock Resistance, points 20 to 32
15 to 17