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SAE-AISI 4140 Steel vs. SAE-AISI 9254 Steel

Both SAE-AISI 4140 steel and SAE-AISI 9254 steel are iron alloys. They have a very high 99% of their average alloy composition in common.

For each property being compared, the top bar is SAE-AISI 4140 steel and the bottom bar is SAE-AISI 9254 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200 to 310
200
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 11 to 26
20
Fatigue Strength, MPa 360 to 650
280
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
72
Shear Strength, MPa 410 to 660
410
Tensile Strength: Ultimate (UTS), MPa 690 to 1080
660
Tensile Strength: Yield (Proof), MPa 590 to 990
410

Thermal Properties

Latent Heat of Fusion, J/g 250
270
Maximum Temperature: Mechanical, °C 420
410
Melting Completion (Liquidus), °C 1460
1440
Melting Onset (Solidus), °C 1420
1400
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 43
46
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 2.4
2.2
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 1.5
1.5
Embodied Energy, MJ/kg 20
20
Embodied Water, L/kg 51
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 74 to 180
110
Resilience: Unit (Modulus of Resilience), kJ/m3 920 to 2590
450
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 25 to 38
24
Strength to Weight: Bending, points 22 to 30
22
Thermal Diffusivity, mm2/s 12
12
Thermal Shock Resistance, points 20 to 32
20

Alloy Composition

Carbon (C), % 0.38 to 0.43
0.51 to 0.59
Chromium (Cr), % 0.8 to 1.1
0.6 to 0.8
Iron (Fe), % 96.8 to 97.8
96.1 to 97.1
Manganese (Mn), % 0.75 to 1.0
0.6 to 0.8
Molybdenum (Mo), % 0.15 to 0.25
0
Phosphorus (P), % 0 to 0.035
0 to 0.035
Silicon (Si), % 0.15 to 0.35
1.2 to 1.6
Sulfur (S), % 0 to 0.040
0 to 0.040