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SAE-AISI 4142 Steel vs. AISI 304H Stainless Steel

Both SAE-AISI 4142 steel and AISI 304H stainless steel are iron alloys. Both are furnished in the annealed condition. They have 72% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 4142 steel and the bottom bar is AISI 304H stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 180
180
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 20
40
Fatigue Strength, MPa 250
200
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 73
77
Shear Strength, MPa 370
400
Tensile Strength: Ultimate (UTS), MPa 590
580
Tensile Strength: Yield (Proof), MPa 370
230

Thermal Properties

Latent Heat of Fusion, J/g 250
290
Maximum Temperature: Mechanical, °C 420
960
Melting Completion (Liquidus), °C 1460
1430
Melting Onset (Solidus), °C 1420
1380
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 44
17
Thermal Expansion, µm/m-K 12
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 2.4
15
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.5
3.0
Embodied Energy, MJ/kg 20
43
Embodied Water, L/kg 51
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 100
190
Resilience: Unit (Modulus of Resilience), kJ/m3 360
130
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 21
21
Strength to Weight: Bending, points 20
20
Thermal Diffusivity, mm2/s 12
4.5
Thermal Shock Resistance, points 19
13

Alloy Composition

Carbon (C), % 0.4 to 0.45
0.040 to 0.1
Chromium (Cr), % 0.8 to 1.1
18 to 20
Iron (Fe), % 96.8 to 97.8
66.6 to 74
Manganese (Mn), % 0.75 to 1.0
0 to 2.0
Molybdenum (Mo), % 0.15 to 0.25
0
Nickel (Ni), % 0
8.0 to 10.5
Phosphorus (P), % 0 to 0.035
0 to 0.045
Silicon (Si), % 0.15 to 0.35
0 to 0.75
Sulfur (S), % 0 to 0.040
0 to 0.030