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SAE-AISI 4340 Steel vs. 2117 Aluminum

SAE-AISI 4340 steel belongs to the iron alloys classification, while 2117 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 4340 steel and the bottom bar is 2117 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 360
70
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 12 to 22
26
Fatigue Strength, MPa 330 to 740
95
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
27
Shear Strength, MPa 430 to 770
200
Tensile Strength: Ultimate (UTS), MPa 690 to 1280
300
Tensile Strength: Yield (Proof), MPa 470 to 1150
170

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 430
220
Melting Completion (Liquidus), °C 1460
650
Melting Onset (Solidus), °C 1420
550
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 44
150
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.5
40
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
120

Otherwise Unclassified Properties

Base Metal Price, % relative 3.5
10
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 1.7
8.2
Embodied Energy, MJ/kg 22
150
Embodied Water, L/kg 53
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 79 to 170
64
Resilience: Unit (Modulus of Resilience), kJ/m3 590 to 3490
190
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
47
Strength to Weight: Axial, points 24 to 45
28
Strength to Weight: Bending, points 22 to 33
33
Thermal Diffusivity, mm2/s 12
59
Thermal Shock Resistance, points 20 to 38
12

Alloy Composition


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Aluminum (Al), % 0
91 to 97.6
Carbon (C), % 0.38 to 0.43
0
Chromium (Cr), % 0.7 to 0.9
0 to 0.1
Copper (Cu), % 0
2.2 to 4.5
Iron (Fe), % 95.1 to 96.3
0 to 0.7
Magnesium (Mg), % 0
0.2 to 1.0
Manganese (Mn), % 0.6 to 0.8
0.4 to 1.0
Molybdenum (Mo), % 0.2 to 0.3
0
Nickel (Ni), % 1.7 to 2.0
0
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
0.2 to 0.8
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15