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SAE-AISI 4340M Steel vs. SAE-AISI 5120 Steel

Both SAE-AISI 4340M steel and SAE-AISI 5120 steel are iron alloys. Both are furnished in the annealed condition. They have a very high 96% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 4340M steel and the bottom bar is SAE-AISI 5120 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 710
150
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 6.0
16
Fatigue Strength, MPa 690
210
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
73
Shear Strength, MPa 1360
310
Tensile Strength: Ultimate (UTS), MPa 2340
500
Tensile Strength: Yield (Proof), MPa 1240
320

Thermal Properties

Latent Heat of Fusion, J/g 280
250
Maximum Temperature: Mechanical, °C 430
420
Melting Completion (Liquidus), °C 1440
1460
Melting Onset (Solidus), °C 1400
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 38
47
Thermal Expansion, µm/m-K 13
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.8
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 9.1
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 3.9
2.1
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.9
1.4
Embodied Energy, MJ/kg 26
19
Embodied Water, L/kg 55
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
71
Resilience: Unit (Modulus of Resilience), kJ/m3 4120
280
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 84
18
Strength to Weight: Bending, points 51
18
Thermal Diffusivity, mm2/s 10
13
Thermal Shock Resistance, points 70
16

Alloy Composition

Carbon (C), % 0.38 to 0.43
0.17 to 0.22
Chromium (Cr), % 0.7 to 1.0
0.7 to 0.9
Iron (Fe), % 93.3 to 94.8
97.6 to 98.3
Manganese (Mn), % 0.65 to 0.9
0.7 to 0.9
Molybdenum (Mo), % 0.35 to 0.45
0
Nickel (Ni), % 1.7 to 2.0
0
Phosphorus (P), % 0 to 0.012
0 to 0.035
Silicon (Si), % 1.5 to 1.8
0.15 to 0.35
Sulfur (S), % 0 to 0.012
0 to 0.040
Vanadium (V), % 0.050 to 0.1
0